Structural steel Grades

    Structural steel Grades

    Structural steel grades are essential construction materials designed for use in building and infrastructure projects. These steels are specifically engineered to provide strength, durability, and flexibility. They are composed primarily of iron and carbon, with small amounts of other elements to enhance their properties. Structural steel is available in various grades and is typically manufactured into specific cross-sectional shapes for different applications.

    Table of contents

    • What is Structural Steel?
    • Producing & Testing of Structural Steel
    • Properties of Grade E250
    • Mechanical Properties of SS Grade E250
    • Structural material grades Types
    • What are The Different Grades of Structural Steel ?
    • Structural Steel Standards
    • Different Shapes of Structural cold formed steel
    • Strength-Weight Ratio of Structural Steel
    • Structural Steel vs Stainless Steel
    • Yield Strength of Structural cold formed steel
    • Tensile Strength of Structural beam
    • Chemical Composition of Structural Steels
    • E250 material Chemical Composition
    • Advantages and Disadvantages of structural galvanized steel
    • Benefits of Structural Steel Hollow Sections
    • Characteristic of AISI 304 & 316
    • S235 Steel Hollow Section Square Weight Chart
    • S355 Steel Density kg/m3
    • Mechanical Properties of Steel Grade E350
    • E350 steel Chemical Composition
    • Inspection Checklist of S235 Grade
    • Structural Steel and Reinforcement Steel Difference
    • Applications of S420 Material

    What is Structural Steel?

    Aspect Details
    Purpose Construction material in various shapes
    Profiles I-beams, channels, angles, hollow sections
    Fabrication Methods – Hot Rolling: Shaping with heat
    – Cold Rolling: Shaping at room temperature
    – Welding: Joining sections
    – Bending: Creating curves
    Applications Buildings, bridges, roads, infrastructure projects

    Producing & Testing of Structural Steel

    Aspect Details
    Composition Alloy of iron and carbon
    Production Methods – Recycled Steel: Melting and refining
    – Raw Materials: Extraction from iron ore
    Iron Extraction – Process: Grinding taconite, magnetic separation
    – Iron Ore Characteristics: Raw ore is soft; carbon adds strength
    Iron-Carbon Alloy Production – Reduction Process: Heating coke with iron ore to bond carbon with oxygen
    – Carbon Content: Below 2.1% to form steel; structural steel has 0.05-0.25% carbon
    Properties of Structural Steel High strength-to-weight ratio
    100% recyclable
    Cost-effective
    Grades Various grades with slight composition differences for specific needs

    Check Structural Steel Grade E250 Properties

    Due to its remarkable properties as given below, it has become a premium construction material for infrastructure and skyline manufacturing. Find below the key points that highlight what properties it provides to products made using structural steel grade E250.

    Properties of Grade E250

    • Good weldability
    • Good formability
    • Good dimensional accuracy
    • Toughness
    • Heat treatable
    • Sturdy construction

    Mechanical Properties of SS Grade E250

    Property Value
    Yield Strength 250 N/mm²
    Tensile Strength 410 N/mm²
    Elongation 23% minimum

    View the Standard Structural Steel Materials and Standards

    It is a versatile and durable material that makes it highly useful in the construction industry. It is utilized due to its unique combination of properties. When choosing structural steel materials for specific applications, engineers consider the particular material to ensure outstanding performance and protection.

    The following information about structural steel materials will give you a detailed understanding of this critical construction material.

    Structural material grades Types

    Steel Type Key Features Common Uses
    Carbon Steels No major alloys; Cu ≤ 0.6%, Mn ≤ 1.6%, Si ≤ 0.6% Structural pipes and tubing
    High-Strength, Low-Alloy Steels Mn up to 2%; trace Cr, Ni, Mo, etc. Structural shapes and plates
    Forged Steels Uniform grain structure; enhanced strength High-strength applications
    Quenched and Tempered Alloy Steels Heat and rapid cooling; tough and strong High-strength structural uses

    What are The Different Grades of Structural Steel ?

    Steel Type Key Features Common Uses
    A36 Steel – Low-carbon & Good weldability
    – Yield strength: 36,000 PSI
    Construction, bridges
    A572 Steel – High-strength low-alloy
    – Yield strength: 50,000 PSI
    Bridges, offshore platforms
    A992 Steel – Higher strength than A36
    – Yield strength: 50,000 PSI
    Commercial buildings, bridges
    A500 Steel – Yield strength: 46,000 PSI
    – Tensile strength: 62,000 PSI
    Building frames, columns
    A514 Steel – High-strength
    – Yield strength: 100,000 PSI
    Heavy machinery, mining equipment
    A516 Steel – Yield strength: 38,000 PSI
    – Tensile strength: 70,000 PSI
    Pressure vessels, boilers
    A242 Steel – Low-alloy high-strength
    – Yield strength: 50,000 PSI
    Outdoor structures, marine applications
    A588 Steel – Yield strength: 50,000 PSI
    – Excellent corrosion resistance
    Bridges, infrastructure
    A709 Steel – High-strength low-alloy
    – Yield strength: 50,000 PSI
    Bridges, buildings
    A913 Steel – High-strength low-alloy
    – Yield strength: 50,000 PSI
    Bridges, buildings

    Structural Steel Standards

    ASTM Standards of Structural Steel

    • ASTM A36
    • ASTM A500
    • ASTM A572
    • ASTM A588
    • ASTM A709
    • ASTM A992
    • ASTM A285
    • ASTM A514
    • ASTM A516

    European (EN) Standards of Structural Steel

    • S235JR – EN 1.0038
    • S275J2 – EN 1.0145
    • S355JR – EN 1.0045
    • S235J2 – EN 1.0117
    • S275JR – EN 1.0044
    • S355J0 – EN 1.0553
    • S420M – EN 1.8827
    • S355J2 – EN 1.0577

    US Standards of Structural Steel

    • A283C
    • A570Gr40
    • A572Gr50

    Different Shapes of Structural cold formed steel

      shapes of structural steel

    Shape Description Common Uses
    L-Shape Corner section; resembles the letter "L" Construction, industry, mining
    U-Shape Two parallel sides; resembles the letter "U" High durability applications
    C-Shape Cross-section resembles the letter "C" Purlins below roofs
    Z-Shape Cross-section resembles the letter "Z" Purlins, similar uses to C-shape
    Tubular Hollow Cross-Section Tubular with hollow cross-section Multi-axis constructions
    Flatform Plates used for attachment Enhances bearing strength in construction
    Rectangular Hollow Cross-Section Rectangular open cross-section Mechanical and construction industries
    Square Hollow Cross-Section Square open cross-section Columns or pillars
    Taper-Shaped Beams and Columns Tapered shape Industrial prefabricated steel buildings

    S235 Steel Are Designed to Have Good Strength / Weight Ratio

    This structural steel grade is known for offering a good strength-to-weight ratio. Its yield strength is 235MPa, which is the maximum load it can bear without permanent damage. This balance between strength and weight makes it ideal for applications where reducing weight is crucial without compromising on durability and strength.

    Strength-Weight Ratio of Structural Steel

    Aspect Description
    Strength-to-Weight Ratio Strength divided by density; indicates material efficiency.
    Purpose Categorizes materials based on their suitability for specific uses.
    Example: Concrete – High compression strength-to-weight ratio.
    – Less effective in tension strength.
    – Ideal for compression-focused applications.
    Usage Helps determine material suitability for various structural needs.

      structural steel vs stainless steel

    Structural Steel vs Stainless Steel

    Aspect Structural Steel Stainless Steel
    Materials Iron + <1.5% carbon Iron + Chromium, sometimes Nickel, Titanium
    Common Uses Beams in high rises, structural applications Cutlery, medical materials, decorative plates
    Strength & Hardness Higher iron content; very hard Slightly weaker; more malleable at room temperature
    Ductility Less ductile compared to stainless steel Higher ductility due to added nickel
    Cost Less expensive More expensive due to alloying elements and production
    Magnetism Generally magnetic Typically non-magnetic; some grades may be magnetic
    Temperature Higher melting point Lower melting point, but overlap with structural steel

    Yield Strength of Structural cold formed steel

    Grade

    Minimum Yield Strength

    N/mm2 (MPa) PSI
    S235 235 N/mm2 33 000
    S275 275 N/mm2 36 000
    S355 355 N/mm2 50 000

    Tensile Strength of Structural beam

    Grade Tensile Strength MPa
    S235 360 – 510 MPa
    S275 370 – 530 MPa
    S355 470 – 630 MPa

    Chemical Composition of Structural Steels

    EU Grade Mn% C% Si% S% P%
    S235 1.60 max 0.22 max 0.05 max 0.05 max 0.05 max
    S275 1.60 max 0.25 max 0.05 max 0.05 max 0.04 max
    S355 1.60 max 0.23 max 0.05 max 0.05 max 0.05 max
    Structural Steel Grade E350 Have a Carbon Content Between 0.1 and 0.3%

    E250 material Chemical Composition

    Grade C S Mn P Si Carbon Equivalent (CE), Max
    IS 2062 E350 0.20 0.045 1.50 0.045 0.45 0.42
    S420 Steel Material is Very Durable and is Resistant to Mold, Moisture

    This grade of structural steel is known for its durability and resistance to moisture conditions. Due to its chemical composition, it offers excellent protection against environmental factors. This makes it highly suitable for long-term applications in construction where longevity is important.

    Advantages and Disadvantages of structural galvanized steel

    Advantages Disadvantages
    Higher strength/weight ratio Susceptible to corrosion
    High durability High fire resistance cost
    Versatility due to good ductility High maintenance costs
    Sustainability Buckling is an issue

    Benefits of Structural Steel Hollow Sections

    Aspect Details
    High Strength-to-Weight Ratio – Economical due to structural efficiencies.
    – High radii of gyration enhance compression performance and reduce weight.
    Aesthetic Appeal – Favored for architectural use.
    – Smooth sides, rounded corners, and closed sections are ideal for exposed structures.
    Less Surface Area for Coatings – Rectangular and square HSS have ~2/3 the surface area of open sections with similar capacity.
    – Reduces surface preparation, painting material, labor, and fireproofing.
    Closed Section – Effective at resisting torsional loads.
    – Minimal surfaces collect dust and debris, suitable for clean environments.

    Characteristic of AISI 304 & 316

    Characteristics 304 stainless steel 316 stainless steel
    Weldability High Good
    Corrosion resistance Excellent Even better
    Magnetic No No
    Hardens during cold forming Yes Yes
    Machinability (annealed) Fair, but better than 316 Fair
    Resists elevated temperatures High High
    Formability Very good Good
    Maximum intermittent service temperature 1562°F 1562°F

      Structural Steel Hollow Section Square

    S235 Steel Hollow Section Square Weight Chart

    Section Index Weight Area Sizes Corner Radius Axis 1-1 Axis 2-2
    Depth Width Thickness ra ri Ix Sx rx ly Sy ry Vpy Vpz
    Ax d bf tf tw
    (lb/ft) (in2) (in) (in) (in) (in) (in) (in) (in 4) (in2) (in) (in 4) (in2) (in) (in) (in)
    HSSQ22x22x0,875 244 7/8 67 2/7 22 22 4/5 4/5 4/5 1 5/8 4970 530 8 3/5 4970 530 8 3/5 11 11
    HSSQ20x20x0,75 4/7 191 52 3/5 20 20 2/3 2/3 2/3 1 2/5 3230 378 7 5/6 3230 378 7 5/6 10 10
    HSSQ22x22x0,75 212 58 1/5 22 22 2/3 2/3 2/3 1 2/5 4350 462 8 2/3 4350 462 8 2/3 11 11
    HSSQ20x20x0,875 221 60 4/5 20 20 4/5 4/5 4/5 1 5/8 3670 433 7 7/9 3670 433 7 7/9 10 10
    HSSQ20x20x0,625 161 2/5 44 2/7 20 20 4/7 4/7 4/7 1 1/6 2750 320 7 7/8 2750 320 7 7/8 10 10
    HSSQ20x20x0,5 130 1/2 35 4/5 20 20 1/2 1/2 1/2 1 2260 261 8 2260 261 8 10 10

    S355 Steel Density kg/m3

    Material Property Value
    Density ρ ≈ 7850 kg/m3
    Unit weight γ ≈ 78.5 kN/m3
    Modulus of elasticity E
    (Young’s modulus)
    210000 MPa
    Shear modulus G G = E / [2 ⋅ (1 + ν) ] ≈ 81000 MPa
    Poisson’s ratio in elastic range ν 0.30
    Coefficient of linear thermal expansion α 12 ×10-6 °K-1

    Mechanical Properties of Steel Grade E350

    Tensile Strength in Mpa 490 min.
    Yield Strength in Mpa 320 min.
    Hardness in BHN 170 – 207
    Elongation in % 22 min.
    Reduction of Area in % –
    Impact in Joule –

    E350 steel Chemical Composition

    Carbon C % 0.200 max.
    Phosphorus P % 0.045 max.
    Silicon Si % 0.450 max.
    Manganese Mn % 1.550 max.
    Sulphur S % 0.045 max.
    Iron Fe % Balance

    Inspection Checklist of S235 Grade

    • Design code
    • Purchase order specification
    • Steel Structure Manufacture Quality Control Plan
    • Steel Structure Inspection and test plan
    • Steel Structure Data Sheet
    • Steel Structure Approved Drawings
    • Steel Structure Strength calculation sheets
    • Steel Structure Material Test Reports
    • Certificate No.
    • Heat or cast No.
    • Chemical composition.
    • Mechanical properties.
    • Heat treated condition.
    • NDE applied and results.
    • Welders properly qualified
    • Test coupons compiled where necessary
    • Dimensional check on pre-drilled parts
    • Correct fastening being used
    • Protection of protruding parts
    • Shipping and other marks

    Structural Steel and Reinforcement Steel Difference

     Structural Steel and Reinforcement Steel

    Aspect Structural Steel Reinforced Steel
    Primary Use Forming the frames of buildings and structures Reinforcing concrete and masonry structures
    Materials Various types of steel, including carbon-manganese, high-strength low-alloy Hot rolled deformed bars, mild steel plain bars, cold worked steel reinforcements
    Forms Beams, braces, plates, columns in various shapes (S, L, H, C, I, HSS, T, Pipe) Steel bars (rebar) in various forms and treatments (hot rolled, cold worked, etc.)
    Shapes Defined by cross-sectional shapes such as S, L, H, C, I, HSS, T, Pipe Typically round or square bars, not defined by cross-sectional shapes
    Key Characteristics High strength, flexibility Provides tensile strength to complement concrete’s compressive strength
    Typical Applications Used in constructing beams, columns, bridges Used within concrete to handle tensile stresses, e.g., in slabs, beams
    Strength Focus Focuses on overall structural strength and load-bearing capacity Focuses on tensile strength and reinforcing concrete’s performance
    Compatibility Can be used alone or with concrete and

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