Ringlock Scaffolding Plank Standing Tube Welding Machine Factory

Marine Steel Scaffolding Planks Board Walkboard Roll Forming Machine

1. Unit Performance

The material sheet thickness ranges from 1.2 to 1.8 mm, and the product drawings need to be confirmed by the buyer.

Material width: 250 ≤ W ≤ 520 mm

Product speed: 0-8 m/min

Floor area occupied: Length 30m x Width 3m

Total power: Approximately 62 kW

2. Equipment Structure

The machine consists of a passive decoiler, leveler, servo feeding machine, punching machine, roll forming machine, hydraulic cutting machine, collection table, and electrical control system.

3. Main Parameters of Each Part

3.1 Passive Decoiler
Decoiler type: Inner expanding type, capacity: 5T
Inner diameter of material roll: φ480~φ520 mm
Outer diameter of material roll: ≤1500 mm

3.2 Leveler
Motor: 7.5KW frequency conversion motor

3.3 Servo Feeding Machine
Drive: 4 kW servo motor

3.4 Punching Machine
Punching press: JF21-110
Maximum pressure: 110 tons
Mold material: Cr12MoV, quenched, hardness: HRC58-62
Number of punching dies: 1 set

3.5 Roll Forming Machine
Frame: Cast iron
Forming stations: 16 stations
Bearing material: 40Cr, quenched treatment
Roller material: GCr15, quenched, hardness: HRC58-62
Motor power: 30 kW frequency conversion motor with ZQ500 reducer
Drive type: Each rack has its own gear power distribution box.

3.6 Hydraulic Cutting
Hydraulic pressure cutting
Hydraulic pump power: 5.5 kW
Cutting blade material: Cr12, quenched
Number of hydraulic cutters: 1 piece




3.7 Electrical Control: PLC


Main Machine Parameters  
Delivery of Machine


Related Products
The Details of the Scaffolding Machine
Introductions of the Scaffolding Machine
1. Scaffolding Plank Standing Tube Welding Device
 Equipment Function:
It is mainly used for automatic seam welding between steel tubular scaffolds and disk plates. It can also add additional features depending on the customer's needs.
Main Parameter:
Length: 1-3 m
Tube Diameter: φ48 mm & φ60 mm
Disk Plate Quantity: 1-6 pcs
Length Tolerance: ≤0.5 mm
Basic Component:
Composed of 13 sets inverter gas welding devices and special tools.
More Standing Tube Choices:
 

 
 
2. Scaffold Ledger Welding Device
Equipment Function:
 It is mainly used for automatic seam welding between steel tubular scaffolds and wedge heads.
Main Parameter:
Length: 0.5-3 m
Tube Diameter: φ48 mm
Welding Quantity: 2 pcs
Length Tolerance: ≤0.5 mm
Basic Component:
Composed of 2 sets inverter gas welding devices and special tools.
More Ledger Choices:
 
 
 

 
3. Scaffold Tube Punching Device
Equipment Function:
   Used for punching holes at both ends of the standing tube.
Basic Parameter:
Length: 1-3 m
Tube Diameter: φ48 mm & φ60 mm
Length Tolerance: ≤0.5 mm
Basic Component:
Includes an automatic feeding system, seam positioning system (only available for fully automatic equipment), hydraulic punching system, automatic collection system (only available for fully automatic equipment), and other systems.
 
 

4. Diagonal Brace Flattening & Punching Device
Equipment Function:
It is primarily used for flattening and punching at both ends of the diagonal brace.
Basic Parameters:
Length: 0.5~3 m
Tube Diameter: φ33 mm or φ48 mm
Length Tolerance: ≤0.5 mm
Basic Component: Includes an automatic feeding system, seam positioning system (available only for fully automatic equipment), hydraulic punching system, automatic collection system (available only for fully automatic equipment), and other systems.
 
 
5. Tube Cutting Machine
Main Function:
It is mainly used for cutting tubes.
Basic Parameter:
Length: 0.6~3 m
Tube Diameter: φ33 mm, φ48 mm, and φ60 mm
Length Tolerance: ≤0.5 mm

Auto Blade Cutting Device:
 
Saw Tube Cutting Device:
 
6. Auto Scaffolding Welding Device
 
Main Function:
It is mainly used for automatic welding of scaffold end caps and stiffeners.
Basic Parameter:
Length: 0.6-3 m
Length Tolerance: ≤1 mm
Basic Component:  


 
 Adjustment Screw Welding Device
 
Equipment Function:
It is mainly used for welding the base and U-head jack screw of scaffolding.
Basic Parameter:
Length: 0.3-1.0 m
Length Tolerance: ≤0.5 mm
Basic Component: Consists of a welding device and special tool.
 
 

Bimetallic Barrel

Centrifugal casting or rotocasting is a casting technique that is typically used to cast thin-walled cylinders. It is chiefly used to manufacture rotationally symmetric stock materials in standard sizes for further machining, rather than shaped parts tailored to a particular end-use.

Technical Parameters

Product Name : Bimetallic Barrel

Material: JYN3 + JYK Series Alloy

Suitable Machine: Injection / Extrusion / Blowing ...

Available Size: Φ < 500mm, L < 8,000mm

Process Method: Centrifugal Casting

Surface Hardness: 52-62 HRC

Surface Roughness: < Ra 0.8

Screw Straightness: < 0.02mm/m

Advantages

By casting and sintering high quality alloy powder on barrel inside surface with thickness1.5-2.0mm, screws can get higher performance in both wearing & corrosion resistant performance.

Application

General plastics & engineering plastics with below 70% glass fibre filling.

JYK Series Alloy

At this stage, we have JYK-1, JYK-2 and JYK-3 alloy types and treatments for wear fighting

TYPE	COMPONENTS	HARDNESS (HRC)	Abrasive RESISTANCE	Corrosion resistance	applications
JYK-1, C	Fe, Cr, Ni	56 – 60	x	x	Recycling & engineering plastics, reinforced additives less than 20%.
JYK-2, B	Ni, W, Cr	58 – 62	xx	xx	Moderate corrosive, reinforced additives less than 35%
JYK-3, D	Ni, W, Cr	60 – 64	xxx	xx	High abrasive and moderate corrosive plastics

Suitability: (x good) to (xxx excellent).

TYPE	INGREDIENTS (WEIGHT %)
	Cr	C	Fe	B	Si	W *	Mn	Ni	Others
JYK-1, C	8	1.2	Bal	4.3	4	/	0.65	10.8	< 1.0
JYK-2, B	8	1.4	5	4	3.3	16.5	0.5	Bal	< 1.0
JYK-3, D	8	1.4	5	4	3.3	40	0.5	Bal	< 1.0

*Highest composition of tungsten carbide can go up to 45%, which enables the barrels have 5 times wear-resistance capability than normal bimetallic barrels and up to 60% glass fibre filling in general & engineering plastics materials.

Bimetallic Barrels,Bimetallic Barrel Casting line,Extruder Bimetallic Parallel Twin Screw

Ningbo Jinyi Precision Machinery Co., Ltd. , https://www.jinyi-machinery.com