Model NO.: ACS Series
Voltage: 380V 50Hz or Customized
Electric Components: ABB, Schneider, LS, Omron, or Customized
Application: Film, Filament, Raffia, Foam
Compacting Room Size: 300-1400 L
Capacity Range: 160-1200kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
High Capacity Pelletizing System for Non-Woven/Woven/Shopping Plastic Bags
Pictures of the production line
The ACS series compacting and pelletizing system integrates crushing, compacting, plasticization, and pelletizing into one step, ideal for plastics recycling and pelletizing processes. This reliable and efficient solution is suitable for re-pelletizing materials such as plastic films, raffias, filaments, bags, woven bags, and foaming materials.
Final products from the ACS system are in the form of pellets or granules, directly usable in film blowing, pipe extrusion, and injection molding processes.
Specifications:
| Model Name | ACS |
| Recycling Material | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
| Final Product Shape | Pellets/ Granules |
| System Composition | Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower, and production silo |
| Output Range | 160kg/h-1200kg/h |
| Feeding Device | Belt conveyor (standard), Rolls hauling off device (Optional) |
| Compactor Volume | 300 Liters-1400 Liters |
| Screw Diameter | 80mm-180mm (standard) |
| Screw material | 38CrMoAlA nitride steel (SACM-645), bimetallic (Optional) |
| Screw L/D | 31/1, 32/1, 34/1, 36/1 (depending on features of recycles) |
| Barrel's Heating | Ceramic heater or Casting Aluminum heater |
| Barrel's Cooling | Air cooling through fan blowers |
| Vacuum Degassing | Double vented degassing (Standard) |
| Pelletizing Type | Water ring die-face hot pelletizing |
| Voltage Standard | Depending on project's location |
| Optional Devices | Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc. |
| Delivery Time | 60 days after order takes effect. |
| Warranty | 13 months since date of bill of lading |
| Technical Service | Project design, suggestion on factory construction, installation and commissioning |
Working steps of ACS compacting and pelletizing system
1. Feeding: As standard, plastic scraps like film, filament, and raffia are conveyed into the compacting room via a belt conveyor. For handling roll scraps, an optional roll hauling off device can be used. The motor drives of the conveyor belt and hauling device work with ABB inverters to ensure automatic feeding based on the compactor's fill level. A metal detector can be integrated with the conveyor belt to interlock with the control system, warning and stopping the system if metal is detected during feeding.
2. Crushing and compacting: The rotating blades of the compactor cut the incoming scraps. Frictional heating from the high-speed blades heats the scraps just below their agglomeration point. An optimized guide structure compacts the material and directs it into the extruder screw. This process crushes, dries, and compacts the material, enabling fast and stable feeding into the extruder.
3. Plasticization and degassing: A specialized single-screw extruder gently melts the pre-compacted material. The plastic scraps are well melted and plasticized in a 32 to 34D processing section. With a double-zone vacuum degassing system, volatiles such as low molecular compounds and moisture are efficiently removed, especially suitable for heavy printed films and materials with some moisture content.
4. Melt filtration: A regular single-plate/piston double-station screen changer or non-stop double-plate/piston four-station can be installed on the extruder head to provide significant filtration performance. The filter technology requirements depend heavily on the quality of the input material and the planned use of the granules.
5. Pelletizing: The water ring die-face hot pelletizing system is the standard granulating method in the ACS system. A self-adjusting pelletizing head ensures optimal granulate quality and long uptime due to consistent blade pressure. The RPM of the rotating blades is automatically adjusted based on melt extrusion pressure. Advanced dewatering vibration sieve combined with horizontal-type centrifugal dewatering provides high-performance dried pellets.
Main technical parameter:
| Machinery size | Data of compactor | Data of single screw extruder | Throughput rate(Kg/hr) | |||
| Efficiency volume(Liter) | Motor power(Kw) | Diameter of screw(mm) | L/D | Motor power(Kw) | ||
| ACS300/80 | 300 | 37 | 80 | 36 | 45/55 | 160-220 |
| ACS500/100 | 500 | 55 | 100 | 36 | 90/110 | 300-380 |
| ACS800/120 | 800 | 90 | 120 | 36 | 132 | 450-480 |
| ACS1000/140 | 1000 | 110 | 140 | 36 | 160/185 | 500-650 |
| ACS1200/160 | 1200 | 132 | 160 | 34 | 220/250 | 800-1000 |
| ACS1400/180 | 1400 | 315 | 180 | 34 | 315 | 1000-1200 |
Advantages of ACS compacting and pelletizing system
Combines crushing, compacting, and pelletizing in one system, reducing labor costs;
Higher efficiency feeding, suitable for film, filament, raffia, and foaming materials;
Higher output and lower energy consumption.
Why choose us
Lower investment cost for a high-quality and durable machine;
Low energy consumption with high production output;
Overseas installation and training available;
Machine warranty with spares in stock and timely delivery;
Fast machine delivery and installation: AceRetech produces on average 10 sets of plastic machines per month and can deliver faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.
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