Model NO.: ACS
Raw Materials: PP, PA, PVC, EPE/EPS
Output Capacity: 150~1000kg/Hr
Compacting Room Size: 300-1200 L
Efficiency Volume: 300~1200
Application: Film, Filament, Raffia, Foam
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
One Stage Recycling and Pelletizing System for PE Woven Bag
The ACS series compacting and pelletizing system is a fully integrated solution that combines crushing, compacting, plasticization, and pelletizing in one step. This advanced system is ideal for recycling plastics such as films, raffias, filaments, bags, woven bags, and foaming materials. The final product is in the form of pellets or granules, which can be directly fed into production lines for film blowing, pipe extrusion, and injection molding.
Specifications:
| Model Name | ACS series |
| Recycling Material | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
| Final Product Shape | Pellets/ Granules |
| System Composition | Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo |
| Output Range | 160kg/h-1200kg/h |
| Feeding Device | Belt conveyor (standard), Rolls hauling off device (Optional) |
| Compactor Volume | 300 Liters-1400 Liters |
| Screw Diameter | 80mm-180mm (standard) |
| Screw material | 38CrMoAlA nitride steel (SACM-645), bimetallic (Optional) |
| Screw L/D | 31/1, 32/1, 34/1, 36/1 (depending on features of recycles) |
| Barrel's Heating | Ceramic heater or Casting Aluminum heater |
| Barrel's Cooling | Air cooling through fan blowers |
| Vacuum Degassing | Double vented degassing (Standard) |
| Pelletizing Type | Water ring die-face hot pelletizing |
| Voltage Standard | Depending on project's location |
| Optional Devices | Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc. |
| Delivery Time | 60 days after order takes effect. |
| Warranty | 13 months since date of bill of lading |
| Technical Service | Project design, suggestion on factory construction, installation and commissioning |
Working steps of ACS Series compacting and pelletizing system
1. Feeding: As standard, plastic scraps like films, filaments, and raffias are conveyed into the compactor via a belt conveyor. For roll scraps, an optional roll hauling-off device is available. Motor drives of the conveyor and hauler work with ABB inverters to automatically adjust feeding speed based on the compactor’s fill level. A metal detector can be integrated to stop the system if any metal is detected.
2. Crushing and compacting: The rotating blades of the compactor cut and compress the incoming scraps. Frictional heating from high-speed rotation helps shrink the material just below its agglomeration point. An optimized guide structure compacts the material and directs it into the extruder. This process ensures fast and stable feeding into the extruder.
3. Plasticization and degassing: A specialized single-screw extruder gently melts the pre-compacted material. The plastic scraps are well melted and plasticized in a 32–34D processing section. With a double-zone vacuum degassing system, volatile substances such as low molecular compounds and moisture are efficiently removed, especially suitable for heavily printed films and materials with moisture content.
4. Melt filtration: A regular single-plate/piston double-station screen changer or a non-stop double-plate/piston four-station filter can be installed on the extruder head to provide efficient filtration. The filtration requirements depend on the quality of the input material and the intended use of the granules.
5. Pelletizing: The die-face water ring pelletizing system is the standard granulation method in the ACS system. A self-adjusting pelletizing head ensures optimal granulate quality and long uptime due to consistent blade pressure. The rotational speed of the blades adjusts automatically based on the extrusion pressure. Advanced dewatering systems combine vibration sieves and horizontal centrifugal dewatering to produce high-quality dried pellets.
Main technical parameter:
| Machinery size | Data of compactor | Data of single screw extruder | Throughput rate(Kg/hr) | |||
| Efficiency volume(Liter) | Motor power(Kw) | Diameter of screw(mm) | L/D | Motor power(Kw) | ||
| ACS300/80 | 300 | 37 | 80 | 36 | 45/55 | 160-220 |
| ACS500/100 | 500 | 55 | 100 | 36 | 90/110 | 300-380 |
| ACS800/120 | 800 | 90 | 120 | 36 | 132 | 450-480 |
| ACS1000/140 | 1000 | 110 | 140 | 36 | 160/185 | 500-650 |
| ACS1200/160 | 1200 | 132 | 160 | 34 | 220/250 | 800-1000 |
| ACS1400/180 | 1400 | 315 | 180 | 34 | 315 | 1000-1200 |
Advantages of ACS compacting and pelletizing system
1. Combines crushing, compacting, and pelletizing in one system, reducing labor costs;
2. High-efficiency feeding, suitable for films, filaments, raffias, and foam materials;
3. High output and low energy consumption.
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