Scientific & Medical Cable Single Twisting Machine

Automatic Grade: Automatic
Condition: New
Customized: Customized
Warranty: 12 Months
Wire Specification: 2-20mm
Extrusion Material: PVC/PE
Power: 50HP
Highest Output: 180kg/H
Highest Wire Speed: 300m/Min
Capstan Power: 7.5HP
Pay off Type: as Requirement
Take up Type: as Requirement
Temperature Control: 5+3 Segments (Body+ Head)
Usage: Power Wire/Computer Wire etc Insulation Extrusion
Trademark: Newtopp
Transport Package: Wooden Box/Pallet
Specification: cable machine
Origin: Chinese Mainland
HS Code: 8479400000
Company Profile:


Dongguan Newtopp Electrical Machinery Co.,ltd is a professional enterprise which is specializing in wire and cable equipment R&D, design and manufacture. It locates in manufacture centre Humen Town, Dongguan city. With continuous improvement of production technical level and constantly increasing R&D force, it makes the process and performance of wire and cable gradually perfect and exllent. A member of indicators keep advanced level the cable equipment business line that enjoy highly reputation from widely customer and professional visitors. Dongguan Newtopp Electrical Machinery Co.,ltd is National High-Tech Enterprise, it passed the ISO9001 and ISO14001 certificate as well. The dometic market is mature for Dongguan Newtopp Electrical Machinery Co.,ltd, here are so many famous customers cooperate with this company, such as: Copartner, Linoya, Tronixin, TTGC, ph, Best, LTK, Desan, Broad, APBG, Maxcable, Ce-link, Choseal, Nistar, Taiyo etc. Also, the company develop the international market, have cooperate with Turkey, Karea, Vietnam, Italy, Malaysia, Indian etc countries.


NO.1 Power Cable , Building wire production process(300-800 high speed bunching machine-70-120mm insulation extruder-Cantilever single twisting machine-120-150mm jacket sheath extruder) as below:


A. 300-800 high speed bunching machine(1.5 square milimeter-16 square milimeter)
Equipment models XJ-300A XJ-500A XJ-630A XJ-800A
Twisting usage it is applied to the twisting of above seven pcs of bare copper wires, tinned wires, silver jacketed wires and enameled wires,double twisting for core wires.
Single wire dia(mm) φ0.08~φ0.28 φ0.10~φ0.64 φ0.15~φ1.04 φ0.2~φ1.7
Stranding section area (square milimeter) 0.035~0.45 square milimeter 0.05~2.5mm2 0.5~6mm2 1.0~16mm2
Core wire single wire dia φ0.25~φ0.8mm φ0.75~φ1.5mm φ1.0~φ3.0mm φ1.0~φ4.0mm
Core wire stranding outer dia φ0.5~φ1.6mm φ1.5~φ3.0mm φ2.0~φ6.0mm φ2.0~φ8.0mm
Pitch(mm) 4.5-17.5(10 kinds) 5.82-53.73(34 kinds) 11.48-100(36 kinds) 19.8-200(30 kinds)
Direction of lay Optional for right or left
Outer dia*bore*outer width φ300*φ30*160 Φ400*φ56*300
φ500*φ70*320		 φ630*φ80*360 φ800*φ80*600
Max rotating speed 3000(6000/twist) 2200(4400/twist) 1600(3200/twist) 1200(2400/twist)
Main motor power 3.7KW 5.5KW 7.5KW 11KW
Inverter power 3.7KW 5.5KW 7.5KW 11KW
tension control method (Mechanism friction)
protection Machine will automatically brake when wire inside and outside is broken, the machine will automatically stop when the preset length is arrived.
Brake mode Electromagnetic brake
Traversing method ,Rolling ring drive units, winding pitch and breadth are adjustable
operation mode Push-button control
Dimension (L*W*H) 2300*1000*1150 2800*1280*1300 3280*1600*1600 3600*1850*180

B. 70-120mm insulation extruder
Equipment model XJ-70 XJ-80 XJ-90 XJ-120
Usage: Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/jacket sheath extrusion
Wire specification 1.5-12mm 2-20mm 3-25mm 10-50mm
Extrusion material PVC/SRPVC/LHNF/PE/PP/PU etc
Screw parameter L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating
Temperature control segments (body+head) 5+3 5+3 6+3 6+3
Power 40HP 50HP 60HP 100HP
The highest output 140KG/H 180KG/H 240KG/H 360KG/H
The highest wire speed 400M/min 300M/min 250M/min 180m/min
Movable water tank Extension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirement
Length of U type cooling tank 7.5M 7.5M 10M 15M
Accumulate wheel parameter(11+10 grooves) 250 300 400 500
Capstan power 5HP 7.5HP 7.5HP 15HP
pay off type How may shafts, active with moter and passive without moter just as request
Take up Type As request


C. Cantilever single twisting machine
Equipment model XJ-630 XJ-800 XJ-1000 XJ1250
Usage Power cable, computer cable, building cable, data/high frequency cable muiti group twisting
Wire specification 0.6-3.0mm 0.6-5.0mm 1.0-8mm 3-10mm
Twisted OD 15mm 20mm 25mm 30mm
pitch range Set pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerate
Rotate speed MAX900RPM MAX800RPM MAX600RPM MAX400RPM
Power(Motor+differential mechanism) 15HP 20HP 25HP 40HP
Taping type Single-head gorizontal type high speed centering taping device+ double head longitudinal taping device
Taping tension Adopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment.
Take up Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification


D. 120-150mm jacket sheath extruder (bigger machine can be made also)
Equipemnt model XJ120 XJ150
Pay off type big shaft big shaft
Bobbin size 1600-2000 2500-3150
Screw diameter 120 150
L/D of screw 26:1 26:1
Extrusion capacity 360kg/h 600kg/h
Power 100HP 150HP
Wire specification 10-50mm 60-120mm
cooling tank single layer u type Single layer U-type
Capstan power 15HP 20HP
Highest wire speed 180m/min 100m/min
Take up type Big shaft Big shaft



NO.2 Lan Cable CAT5, CAT5E, CAT6, CAT6A, CAT7 Production Process(50+35 core wire extruder -Core wire pair twisting-Total twisting machine-Jacket sheath extruder machine-Coiling machine) as below:

A. 50+35 core wire extruder 
50+35 core wire extruder Extruder material: PVC/PE/SRPVC
Wire specification:AWG30-AWG24,0.8-2.8
The highest wire speed:1000m/min Semi-auto take up(depends on wire dia);
Use for high-speed insulation extrusion for PVC/PE/secondary colour wire and Lan cable(CAT5, CAT5E, CAT6, CAT6A, CAT7) insulation extruder
Operating Direction:left or right is allowed (For example:if the take up direction is right, it will call"right hand machine" when face electric box.);
Dosage of air-pressure:18m³/Hr
Screw parameter: L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating
Pay off type: as request
Take up type: as request
Centre-height:1000mm;
ø50mm extruder host+35mm stripping extruder
Voltage:Three-phase 410V-450 50HZ or as request


B.Core wire pair twisting 

Type A pair twisting machine: XJ-500B double twisting machine with active pay off for CAT5/CAT5E cable
Equipment models XJ-500B double twisting machine
Twisting usage it apply for CAT5/CAT5E core wire pair twisting
The max.size of wire-receiving bobbin (outer diameter×total length) φ500×314
Max core wire diameter  Φ0.5-1.2mm
Lay pitch(mm) 5.8~ 54.53( can adjustable by customer's need);
Direction of intertwist: "S"for left,"Z"for right
Rotation speed of intertwist bow(r/min) 2500RPM(5000 twist)
Material of intertwist bow: spring steel belt
Motor 4KW, frequency-envarying speed control
Wire-receiving stretch force structure Magnetic power clutch
The up-and-down structure of wire-receiving wheel: manual or electricial-hydraulic type
Electrical control type PLC
Electrical control operation interface standard electric accessories
achine outside shape size(mm) 2560×1350×1400
Net weight of machine(kg) 2000
Main bearing Nsk
Pay off: Active pay off with motors, double shafts without back-twist
 
Type B pair twisting machine: XJ-500C triple twisting machine for CAT5/CAT5E/cat6 cable
Equipment model Triple twisting machine XJ-500C
Usage Lan cable cat5, cat5e, cat6
Rotation speed Max2000 RPM (6000 twist)
Wire specification diameter 0.8-1.7mm
Finished OD 1.5-3.5mm
Twisting pitch 5-50mm, adjustable
Pitch tolerance +-2%
Pitch setting Servo electronic pitch, direct set on the touch screen
Backtwisting rate 0-100%
Twisting direction S/Z
Tension range 0.6-3KG
Tnesion display Digital tension displayer
Pay off & take up tension Stable active rail tension
Pay off & take up bobbin diameter 500mm
Twist bow motor 10HP motor with frequency converter
Take up motor 1/2HP gear motor driving with frenquency converter
Triple pitches design, 1.5 times speed than traditional double twisting machine when it is with 33% back twisting rate
Servo electronic pitch, touch screen setting, PLC controller, accuracy within +-2%
Active take up, tension stable from empty to full reel
 
Type C pair twisting machine: XJ-500D active back twist pay off+XJ-500B double twisting machine
Equipment Model XJ-500D active back twist pay off Equipment Model XJ-500B double twisting machine
Max rotate speed 1000RPM Wire diameter 3.1mm
Wire diameter 0.4-1.5mm Pitch range 6-54.7mm as request
Pay off bobbin diameter 500mm Max rotate speed 2500RPM/MAX
Tension range 1-20N Max wire speed 120M/min
Pay off speed 0-120M/min Pay off tension Controlled by tension slider rod feedback
Back tiwst rate 0-50% Take up tension Magnetic powder cluth, bobbin diameter auto tracking
Back tiwst driving motor 4KW Lift bobbin automatic lift by pay-off motor and take up hydraulic pressure
Pay off motor 0.75KW Bobbin diameter 500mm
Lift bobbin motor 0.75KW Main bearing Janpan NSK
Usage: Apply for Lan cable specially, such as CAT5/CAT5E/CAT6/CAT6A/CAT7 and so on data cable back twist and pair twisting
Feature: Back twist before pair twisting and reduce wire damaged during twisting process, XJ-500D active back twist pay off and XJ-500B double shafts pair twisting machine are linkage working.



C.Total twisting machine: XJ-630-1250mm Cantilever type single twisting machine
Equipment model XJ-630 XJ-800 XJ-1000 XJ1250
Usage Power cable, computer cable, building cable, data/high frequency cable/Lan cable cat5, cat6, cat7 muiti group twisting
Wire specification 0.6-3.0mm 0.6-5.0mm 1.0-8mm 3-10mm
Twisted OD 15mm 20mm 25mm 30mm
pitch range Set pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerate
Rotate speed MAX900RPM MAX800RPM MAX600RPM MAX400RPM
Power(Motor+differential mechanism) 15HP 20HP 25HP 40HP
Taping type Single-head gorizontal type high speed centering taping device+ double head longitudinal taping device
Taping tension Adopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment.
Take up Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification

U-UTP do not need taping, but U-FTP/F-UTP/S-STP/F-FTP need taping and the taping machine as below:
Model 4 longitudinal taping machine for each pair taping Model 1 longitudinal taping machine for total/fully taping  
Power Active power taping,1/2 gear motor+converter, stable tension  Taping tension Magnetic powder clutch control tensiono
Longitudinal aluminum foil tape Full power put aluminum foil, tension can be adjusted Suitable material Aluminum foil tape etc


D. Jacket sheath extruder machine:XJ-70-90mm jacket sheath extruder machine
quipment model XJ-70 XJ-80 XJ-90
Usage: Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/ Lan cable jacket sheath extrusion
Wire specification 1.5-12mm 2-20mm 3-25mm
Extrusion material PVC/SRPVC/LHNF/PE/PP/PU etc
Screw parameter L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating
Temperature control segments (body+head) 5+3 5+3 6+3
Power 40HP 50HP 60HP
The highest output 140KG/H 180KG/H 240KG/H
The highest wire speed 400M/min 300M/min 250M/min
Movable water tank Extension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirement
Length of U type cooling tank 7.5M 7.5M 10M
Accumulate wheel parameter(11+10 grooves) 250 300 400
Capstan power 5HP 7.5HP 7.5HP
pay off type In order to do not stop machine and change the bobbin, it can use 2 shafts active pay off with motor, and equip the accumulator to use
Printer machine Computer-controued inkjet machine
Take up Type As request


E. Coiling machine
 
1. Linkage with jacket sheath extruder machine
2. Lan cable coiling length normally is 1000 feet (305 meter)
3. Coiling with special shape "8"
 

More cable production line such as data/high frequecy cable USB3.0/3.1, HDMI, DVI, SATA etc, please kindly contact the below information:

Dongguan NewTopp Electric Machinery Co. Ltd
Tel :+86 0769-82653998 / Fax:+86 0769-85340833/85475593 
Mob: 008615014812036
 
 
Web Site:  http://en.newtopp.com/    http://dgnewtopp.en.made-in-china.com
Add: No.286 Huaide Road, Humen town, Dongguan City, Guangdong provinc


We are looking forward to hearing from you, dear friend!
 

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